Kayalar Copper Automation Projects

Kayalar Copper Alloys Industry and Trade Inc., founded in 1958, has become one of the leading companies in our country in the production of copper and copper alloy sheets, strips, coins, and token blanks, with a strong focus on technological advancement and quality.

At Kayalar Copper, within the scope of Cold Rolling ABB 800xA Automation System upgrades, HMI revision, integration of the ABB thickness measurement system with the AGC (Automatic Gauge Control) system, and production line data acquisition projects have been successfully completed.

Scope of Work and Completed Projects

ABB 800xA HMI Revisions:
The HMI system was upgraded to provide operators with a more intuitive and user-friendly interface for monitoring and controlling production processes. The new interface enhances operational visibility, enabling faster response to issues.

ABB Thickness Measurement System and AGC Integration:
The ABB thickness measurement system was integrated with the AGC (Automatic Gauge Control) system to ensure consistent thickness across all production lines. This integration enables real-time monitoring and automatic adjustments during the rolling process, improving product quality and minimizing material waste.

Production Data Acquisition Projects:
Data acquisition systems were implemented to collect real-time production data from various lines. These systems ensure seamless communication with the automation infrastructure and provide valuable insights for process optimization, enabling better decision-making and proactive maintenance.

  • ABB 800xA DCS system automation and SCADA system revision
  • Measurement systems integration and project supervision
  • Production line data acquisition
  • OPC Server installation

PRO4 Teknoloji provides turnkey solutions in Machine and Process Automation, PLC Programming, SCADA and HMI Systems, Power and Control Panels, and Production Line Modernization, supported by its experienced engineering team and local and global partner ecosystem. By analyzing all project requirements, we develop efficient, high-quality, and cost-effective automation solutions tailored specifically to your business.