Machinery Solutions

We provide various solutions to our customers by offering alternatives such as roller, chain, or pallet conveyors. Additionally, equipment such as rotation, transfer, elevator units, and stoppers can also be included in the assembly lines.

We support our system with solutions that make it suitable for the ergonomic assembly of products by rotating them 90°, 180°, or at any desired angle in front of the operator. Finished products undergo various tests, such as water tests or gas tests. We also provide the necessary conveyor equipment for these testing units.

Loading-Unloading systems allow loading and unloading processes to happen with maximum time and work-force efficiency thus reducing costs of warehouse and idle time of the vehicles when they are inactive. They are categorized basicly:

Sorting products according to their delivery stations,  thereby saving from workforce and time, incresing work speed through our conveyor systems.

By parcel sorting machines and overhead belt conveyors, saving storage space. Enabling loading and unloading processes easily with telescopic conveyors which can get longer or shorter. Mainly used systems;

Single chamber melting furnaces are specially designed according to customer requests. It is used for melting primary solid aluminium & scraps. It is produced as fixed or tiltable. To achieve efficient combustion, the exhaust gas temperature is used to heat the combustion air thanks to the regenerative system. In addition, it has a sealed door design that can be opened completely into the oven bath, which provides convenience in terms of cleaning, loading and maintenance. Door controls are provided hydraulically or pneumatically.

Capacity: 1 – 150 Tons
Melting Rate: 2-20 tons/hour
Energy Consumption: 500 – 750 kWh/Ton of Al

Furnaces can be equipped with peripheral equipment such as scrap loading vehicles, electromagnetic stirrers, porous plug systems, laser level control systems, O2 injection systems.

The furnace consists of 2 or 3 chambers. Chamber No. 1 is designed for charging with sows, ingots, and big bundles of scrap. The main burners are in this chamber as a source of heat for the melting process. Chamber No. 2 so called side well is a chamber designed for melting of small bundles of scrap and loose scrap. The melting process takes place with a high stream of hot molten metal created by the electromagnetic pump. System uses the waste gases as a source of heating energy.

These furnaces used for melting of scrap efficiently and cost-effectively at high melting rates. It is built for scrap material like painted profiles with thermal break, baled litho sheets, UBC (used beverage cans), etc. containing up to 8 percent organic compounds. The scrap chamber ramp can be charged with several batch loads. This results in a melting capacity of up 10 tons per hour with very low specific energy consumption of 500 kilowatt-hour per ton of aluminium.

Batch homogenizing furnaces are designed with one directional airflow mainly. The new generation CitiUS batch furnaces are designed with reversed air flow which reduces temperature deviation between outer and inner logs and gives fast heating of the logs.
In addition to logs (round ingots), slabs can also be homogenized in this type of furnaces.

Capacity of the furnaces varie from 10 to 100 tons/batch.

Some of the distinguishing features of CitiUS furnaces are as following:

These are fully automatic systems developed for aluminium billets to achieve the desired mechanical properties after casting. In the working style of automatic systems, the billets after casting are cut on the saw and laid down on the loading station. Billets in the loading area are placed in the homogenization furnace with the help of a loading systems. Thanks to the heat and air flow controlled in the furnace, the desired homogeneous heat distribution is achieved with a tolerance of ± 3 ° C, and the production of billet of equal quality up to 8000 mm is ensured. After the homogenization process, the billets are transferred to the cooling chamber and cooled down with rate sup to 1000 °C / hour cooling rates then they are weighted and packed automatically. The fully automatic process saves almost half time compared to conventional systems. System equipment: Complete billet loading system, billet transfer conveyor, saw, ultrasonic control system, transfer car, oven billet loading conveyor, continuous homogenization oven, continuous rapid billet cooling cabinet, cooling cabinet output conveyor, automatic/semi-automatic strapping machines and marking machine.

Capacity of the furnace varies from 2 to 15 tons/hour.

We provide high-standard, custom-designed filtration solutions tailored to meet your needs in oil management across industries such as Energy, Automotive, Cement, Metals, and Petrochemicals, ensuring maximum efficiency.

Our Oil Filtration solution effectively removes contaminants from your oil, ensuring the smooth operation of your machinery.

Our vacuum dehydration systems eliminate emulsified, dissolved, and free water, as well as free and dissolved gases and solid contaminants, enhancing the reliability, lifespan, and efficiency of your hydraulic and lubrication systems. These systems are designed for a wide range of viscosities, from transformer oils to heavy gear oils.

Our Varnish Removal solution is tailored to eliminate varnish buildup, which can cause problems for your machinery, ensuring optimal performance.

We understand that there is no one-size-fits-all solution in Oil Management. That’s why we offer the expertise and flexibility to design and manufacture solutions that meet your exact requirements. Whether it’s custom dimensions, specific materials, or unique performance needs, our expert team is ready to work with you to develop tailored solutions that deliver the best efficiency and performance for your applications.