Online Data Collection and IoT Solutions

Data is the most important Asset we have in Industrial Environments. In most cases Data is collected manually and entered into the System by someone.

Three common problems with the data collected are Perfection, Inaccuracy, and Delay. Although it is considered that raw Data collected from Production is the basis of all subsequent Production Reports and important Decisions are based on this report, any problems with the first Data Collection can trigger fluctuating Effects that may adversely affect your Business.

With the Data collected from Site, Production Planning, Efficiency, Cost and Downtime Analysis, Stabilization and Maintenance are provided. Collecting data from Production Lines is a very important and error-free Requirement.

As Pro-4, our advanced Production Data Collection Systems (OPC Server, Protobus Converters etc., IoT Gateway, Panel solutions) can communicate with PLC/DCS, Sensors, Robots and other devices that form your Automation System and instantly collecting the data to the database to be used. We provide also integration services (SqL, ERP, MES etc.). The first stage of Industrial IoT (IIOT) is to connect the resources of the Plant to each other and to the Cloud according to the project.

  • If the machines that are controlled with PLC have Ethernet Communication via Ethernet/IP or if Modbus RS485 exists via Converters all the requested Production Data can be send to any Platform (ex. SqL, ERP) and can be anlyzed with the Integration we present such as MES Softwares
  • If the Machines have old systems and there is no Communication Port on PLC or there is no PLC, we can connect the Signals to Remote/IOs with Ethernet/IP or Ethercat Communication Ports and send them to upper Platforms (MES, ERP etc.).
  • We can provide additional sensors in order to collect data (Production quantity data etc)
  • By connecting each Machine or Production Line an Energy Analyzer, we can get Electricity Consumption, Water and Gas Consumption from Flowmeters and Natural Gas Meters and send it to the control system for Analysis and Report.
  • With Smart IoT Devices, we enable you to have new Generation Technologies such as LoRaWan and NB-IoT, and we make it possible to send Data from Devices to Cloud or from Cloud to the Device using bidirectional Communication Protocols such as MQTT which have been specifically designed for IoT.
  • We offer Wireless (WI-F)) or Cable Communication depending on the Structure of your Factory

By means of Real-time Monitoring and Analysis of all Machinery and Equipment in your Factory:

  • Accuracy and speed of Data Collection from production improves
  • Accurate Identification of the real Causes of Productivity Loss
  • Contributing to Productivity and Advanced Planning Systems by providing accurate and online Data
  • Long-term Analysis is provided to better understand the impact of Changes or new Strategies
  • Process Data that may be critical to your Quality Standards are collected
  • Green and sustainable Production is supported with the efficient Use of Resources and Paperless Environment.

Field Feasibility Study

Pro-4 enables Feasibility Studies in line with your Requeirements of your Projects to provide Complete Solutions. In order to provide the optimum Cost, max Quality and Reliability in your Projects, all Details including Hardware, Software, Design, Production and Assembly are taken in to consideration.
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