Kayalar Copper Production and Energy Monitoring System Project

Since its establishment in 1958, Kayalar Copper Alloys Industry and Trade Inc. has become one of Turkey’s leading companies in the production of copper and copper alloy sheets, strips, coins, and token products, with a strong focus on technological advancement and high-quality standards.

Within the scope of the Production and Energy Monitoring Project, the Pro4 IoT Platform was successfully implemented to monitor and report energy consumption values as well as rolling, furnace, and continuous casting processes. This comprehensive solution aims to improve operational efficiency and facilitate data-driven decision-making processes.

Dashboard, HMI, and KPI Applications:
Users can monitor production and energy data in real time. Dashboards enable rapid evaluation of operational performance, while HMI (Human-Machine Interface) applications provide operators with more intuitive control. KPI applications allow tracking of targeted performance indicators.

Live and Historical Data Analytics:
The Pro4 IoT Platform provides access to both real-time and historical data, enabling users to evaluate process performance and make improvement-oriented decisions.

Periodic Reporting:
The system automatically generates reports at defined intervals, enabling management and technical teams to analyze production processes. These reports serve as an important resource for strategic decision-making.

Rule-Based Early Warning Alerts:
The system generates early warning alarms using logical queries to detect potential bottlenecks. These alerts enable operators to respond quickly and take corrective actions.

  • Automation Data Acquisition
  • Energy Meter Data Collection
  • Pro-4 IoT Platform

Category: PRO4 IoT PLATFORM

Pro4 IoT Platform developed by PRO4 Teknoloji enables businesses to manage their production processes more efficiently and effectively through real-time data acquisition, production and energy monitoring, advanced dashboard screens, BI-based analytics and reporting, early warning systems, and predictive maintenance applications.

The Pro-4 IoT Platform continuously analyzes data collected from production lines and facility systems in real time, and visualizes it through user-friendly interfaces with reporting capabilities. Positioned as the operational nervous system of your business, the platform enables rapid detection of anomalies, strengthens data-driven decision-making processes, and sustainably increases operational efficiency.