At KNAUF, one of the leading companies in the mining sector, all energy consumption values and weighing (scale) data across the entire production process, including production and social areas, are monitored through our Pro4 IoT Platform.

In addition to the Pro4 IoT Platform, an automation system consisting of Siemens PLCs, along with energy meters and scale data acquisition infrastructure, has been successfully installed by our technical team at KNAUF.

Dashboard, HMI, and KPI Applications:
Users can monitor production and energy data in real time. Dashboards enable rapid evaluation of operational performance, while HMI (Human-Machine Interface) applications provide operators with more intuitive control. KPI applications allow tracking of targeted performance indicators.

Live and Historical Data Analytics:
The Pro4 IoT Platform provides access to both real-time and historical data, enabling users to evaluate process performance and make improvement-driven decisions.

Periodic Reporting:
The system automatically generates reports at defined intervals, enabling management and technical teams to analyze production processes. These reports serve as a key resource for strategic decision-making.

Rule-Based Early Warning Alerts:
The system generates early warning alarms using logical queries to detect potential bottlenecks. These alerts enable operators to respond quickly and take corrective actions.

Data Acquisition Infrastructure:
The energy meter and weighing data acquisition infrastructure is critical for KNAUF’s energy management and production monitoring processes. It helps improve understanding and management of energy consumption.

Through this comprehensive system and technology integration, KNAUF optimizes its production processes, increases energy efficiency, and achieves operational excellence objectives.